Superbends at the ALS: A Perfect Fit
One by one, the pieces
fell into place. Slowly but surely, the story lines converged. The
development of superconducting bend magnets ("superbends"),
intended to expand the capabilities of the ALS in general, dovetailed
neatly with the extraordinary growth of protein crystallography research
in recent years. The superbends will allow up to 12 new beamlines of
intermediate energy (from 7 to 40 keV) without sacrificing the quality or
quantity of light available at the lower energies. This will be more than
enough to accommodate the fast-growing protein crystallography community
and to provide complementary diffraction, spectroscopy, and imaging
capability for materials science in the higher energy range. Superbends,
in other words, are tailor-made for the future of the ALS. When the
superbend-enhanced ALS starts up for user operations this week, it will
mark the beginning of a new era in its history. It will be a testament to
the vision, ingenuity, and dedication of the multitude of people who
contributed over the course of many years to this resounding success
story.
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| One
of three superbends being lifted over the shielding wall
just before installation in the storage ring. |
The first
discussions on incorporating superbends into the ALS took place in
1993, between Alan Jackson, who was the ALS Accelerator Physics
Group Leader at the time, and Werner Joho, who was here on
sabbatical from the Paul Scherrer Institute in Switzerland. The
ALS, somewhat constrained by its available acreage, was originally
designed to be a 1- to 2-GeV third-generation light source, whose
straight sections were optimized to serve the vacuum-ultraviolet (VUV)
and soft x-ray (SXR) communities. Since then, however, light
sources have been trending upwards in energy. One way for the ALS
to follow this trend would have been to use some of its scarce
straight sections for higher-energy wiggler insertion devices. A
less costly alternative, proposed by Jackson and Joho, was to
replace the ALS's normal dipole bend magnets with superconducting
dipoles that could generate higher magnetic fields within the
available space.
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What's
the Big Deal?
Because
the superbends are responsible for directing the paths of the
electrons circulating in the storage ring, it is essential that
they work properly and continuously. Unlike straight-section
insertion devices such as wigglers and undulators, superbends
cannot simply be turned off in case of failure or malfunction. No
other third-generation synchrotron light source has been
retrofitted in this fundamental way.
The
stakes were very high: the payoff would be an expanded spectrum of
photons to offer users; the risks included the possibility of
ruining a perfectly good light source or, at the very least,
causing unacceptable down time. Needless to say, the superbends
had to work right, and they had to work right away.
Superbend
project leaders were bracing for up to a six-week adjustment
period. Instead, thanks to extensive modeling and planning
beforehand, it took less than two weeks after installation began
before the machine was ramped up to full strength. Superbend
Project Team Leader David Robin describes it this way: "It's
as if you performed major surgery and the patient immediately got
up and walked away."
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In 1993, newly hired
accelerator physicist David Robin was assigned the task of
performing preliminary modeling studies to see how superbends
could fit into the storage ring's magnetic lattice and to
determine whether the lattice symmetry would be broken as a
result. He concluded that three 5-Tesla superbends (compared to
the 1.3-Tesla normal bend magnets), deflecting the electron beam
through 10 degrees each, could indeed be successfully incorporated
into the storage ring.
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Changes
to be made to the ALS lattice in a typical superbend sector. One
normal-conducting bend magnet (B2, top) was replaced by a
superconducting magnet and two quadrupole magnets (B2, QDA1, QDA2,
bottom).
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| Then,
beginning in 1995, Clyde Taylor led a Laboratory Directed Research
and Development (LDRD) project to design and build a superbend
prototype. By 1998, the collaboration (which included the ALS
Accelerator Physics Group, the Superconducting Magnet Program of
Berkeley Lab's Accelerator and Fusion Research Division, and Wang
NMR, Inc.) produced a robust magnet that reached the
design current and field without quenching (i.e., loss of
superconductivity). The basic design, which has remained unchanged
through the production phase, includes a C-shaped iron yoke with
two oval-shaped poles protruding into the gap. The superconducting
material consists of wire made of niobium-titanium alloy in a
copper matrix, over a mile long, wound over 2000 times around each
pole. The operating temperature is about 4 K. |
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Iron
C-shaped yoke, with oval poles visible. A liquid helium
vessel is on top.
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Superbend
enclosed in cryostat.
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By this time,
wiggler Beamline 5.0.2 of the Macromolecular Crystallography
Facility had already debuted in 1997 with spectacular success, and
protein crystallographers were soon clamoring for more beamtime.
Howard Padmore, head of the ALS Experimental Systems Group (ESG),
developed a "figure of merit" to get a handle on how
well superbends would meet the needs of the protein
crystallography community. He concluded that a superbend would be
an optimal x-ray source for most protein crystallography projects,
similar to the performance of the existing wiggler beamline.
Furthermore, the ALS had undergone the upheaval generated by the
Department of Energy's Birgeneau review in 1997, which asserted
(controversially) that "important scientific issues which
require UV radiation have decreased in number compared to those
which require hard x-rays." The subsequent ALS Workshop on
Scientific Directions supported the development of superbends as a
way to provide higher-energy photons without diminishing support
for the vital and active core VUV/SXR community. This direction
was also endorsed by the ALS Science Policy Board and the ALS
Scientific Advisory Committee. Against this backdrop and with the
strong support of Berkeley Lab Director Charles Shank, ALS
Director Brian Kincaid made the decision to proceed with the
superbend upgrade, and his successor, Daniel Chemla, made the
commitment to follow through.
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The Superbend
Project Team held a kickoff meeting in September 1998, with David
Robin as Project Leader, Jim Krupnick as Project Manager, and Ross
Schlueter as Lead Engineer. Christoph Steier came aboard a year
later as Lead Physicist. Over the next three years, the team
worked toward making the ALS storage ring the best understood such
ring in the world. In every dimension of the project, from beam
dynamics to the cryosystem, from the physical layout inside the
ring to the timing of the shutdowns, there was very little margin
for error.
To study the beam
dynamics, the accelerator physicists adapted an analytical
technique used in astronomy called frequency mapping. This
provided a way to "experiment" with the superbends'
effect on beam dynamics without actually requiring the use of the
storage ring. Another technical challenge was to design a
reliable, efficient, and economical cryosystem capable of
maintaining a 1.5-ton cold mass at 4 K with a heat leakage of less
than a watt. Wang NMR was contracted to
construct the superbend systems (three plus one spare).
Because so much was at stake, the storage ring was studied and
modeled down to the level of individual bolts and screws to ensure
a smooth, problem-free installation into the very confined space
within the storage ring.
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| Frequency
map analysis of an electron bunch. Stable electrons near
the center of the bunch are represented by blue dots in
the upper right; less stable electrons are represented
by red dots at the lower left. |
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| Meanwhile,
on the beamline end, Alastair MacDowell, Richard Celestre, and
Padmore of the ALS Experimental Systems Group and Carl Cork of the
MCF had demonstrated, at Beamline 7.3.3, the feasibility of doing
protein crystallography easily and cheaply at a normal bend-magnet
beamline. On the strength of this demonstration, users Tom Alber
and James Berger of the Univ. of California, Berkeley (UCB) with
David Agard of the Univ. of California, San Francisco (UCSF)
agreed to build "Beamline 9.1," a normal bend-magnet
beamline for protein crystallography. Fortunately, it was soon
recognized that, right next door in Sector 8, a superbend would
become available that would be an even better source. The UCB/UCSF
participating research team (PRT) decided to take the plunge and
committed to building the first-ever superbend beamline (Beamline
8.3.1). The detailed plans that were developed for this beamline
were subsequently instrumental in convincing representatives of
the Howard Hughes Medical Institute (HHMI), which was interested
in investing in a West Coast facility for its protein
crystallography investigators, to fund two more superbend
beamlines in Sector 8. |
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Layout
of Sector 8 showing the UCB/UCSF and HHMI protein crystallography
beamlines and their corresponding endstations.
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The UCB/UCSF and
HHMI beamlines provided the necessary momentum for other groups to
follow suit: additional proposals were submitted and construction
of beamlines was begun even before a single superbend had been
installed. The Molecular Biology Consortium (MBC, affiliated with
the Univ. of Chicago) and a PRT from The Scripps Research
Institute have also committed to building superbend beamlines.
Non-crystallography beamlines currently in the works include one
for tomography and one for high-pressure research, two areas for
which superbends are even more advantageous than they are for
protein crystallography, because they more fully exploit the
higher energies that superbends can generate. Many other areas,
including microfocus diffraction and spectroscopy, would also
benefit enormously through use of the superbend sources. In
addition to paying for their beamlines, each PRT contributes funds
to help offset the cost of the superbends (estimated at $4.5
million). The PRTs will get 75% of the beamtime on their
respective beamlines, with 25% of the beamtime allocated to
independent investigators.
Eight years in the
making, with a large supporting cast of physicists, engineers,
technicians, and others too numerous to list, the remarkably
successful installation and commissioning of the superbends these
past weeks marks¡Xnot the end of the story¡Xbut the beginning of
a new chapter in the history of the ALS. Well-deserved thanks go
to all the Superbend Project Team members, all of whom assumed the
full measure of their responsibilities in ensuring the success of
the project. Their technical achievement of integrating three
superbends into the ALS storage ring will permit this facility to
achieve balanced growth in many areas of science, well into the
future.
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